Structure and Operating Principle of Roflex-SH Shaft Couplings

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In industrial transmission systems, an indispensable component is the coupling. They play a key role in ensuring efficient torque transmission, and protecting machinery from external impacts that cause shaft misalignment, minimizing the risk of machine damage. Learn about the structure of Roflex-SH shaft couplings, this is a flexible coupling line manufactured by KTR (Germany), specially designed to work effectively in harsh operating conditions, with stable performance and high durability.

structure-and-working-principle-roflex-sh-coupling

1. Learn about Roflex-SH shaft couplings:

Roflex-SH or Roflex flexible couplings is a flexible coupling line specifically used to connect the motor shaft to the load shaft. They transmit torque effectively while absorbing vibrations and shaft misalignment during operation.
The outstanding features of this coupling line are the ability to work in harsh environments, high rotational speeds and the ability to transmit torque up to 1,800 Nm.

2. Roflex-SH shaft coupling structure:

Roflex-SH couplings are designed with 3 main components, ensuring efficiency, reducing torsional vibration, flexibility and durability in operation:

2.1. Two metal hubs:

The two ends of Roflex couplings are two hubs made of cast iron, these hubs are separated through cracks. This design is also called a half-shell coupling, clamp coupling, coupling with split shaft or elastic coupling with split clamp shaft.

2.2. Rubber Elements (Elastomers):

The damping component of Roflex-SH is made of T-PUR rubber (polyurethane) and NBR rubber with high elasticity, helping to reduce vibration and effectively withstand torsional loads. The rubber is installed between the two hubs of the coupling, both as a force transmission bridge and as an element that protects the system from impact and shaft misalignment.
The rubber can be replaced without re-aligning the coupling/motor. The number of rubbers installed for Roflex-SH is 6 to 10 rubbers per set.

The specification table shows the Roflex-SH coupling rubber that can replace N-Eupex A

Size Bore [mm] d1/d2 Weight [kg] Number of rubbers/set
Roflex-SH N-Eupex A Roflex-SH N-Eupex A Roflex-SH N-Eupex A Roflex-SH N-Eupex A
80 35-38 1,3 6
95 45-42 2 6
110 110 50-48 55-45 3,1 2,7 6 6
125 125 60-55 60-55 4,5 4,2 6 6
140 140 70-60 65-60 5,7 5,6 6 6
160 160 75-65 70-70 8,5 7,8 7 7
180 180 85-75 80-80 11,6 11 8 8
200 200 90-85 85-90 17,8 16 8 8
225 225 110-90 90-100 20,4 23 8 8
250 250 110-100 100-115 28,2 32 8 8
280 280 120-120 110-125 38,1 42 8 8

Learn more about: Specifications of KTR Roflex-SH Flexible Couplings
Learn the details: Compare 5 common types of shaft couplings in the mechanical industry

2.3. Installation accessories:

In addition to two cast iron hubs and coupling damping rubber, Roflex-SH can also be easily assembled and disassembled through 4 bolts and nuts
>> The structure of the Roflex-SH coupling is simple but effective, helping to reduce vibration, compensate for shaft misalignment and stable transmission, ideal for industrial applications requiring high durability and flexibility.

structure-of-roflex-sh-coupling

3. Operating principle of the Roflex-SH flexible coupling:

During operation, when the motor shaft rotates, the torque will be transmitted through the first hub → Coupling damping rubber → second hub → to the load device. The tooth structure combined with the middle ring allows the flexible Roflex-SH coupling to transmit force effectively without slipping. At the same time:
– Minimize torsional vibration and vibration from the engine.
– Compensate for shaft misalignment: axial misalignment, eccentricity and angular misalignment.
– Absorb impact force, protect other machine parts in the system.
– Operate stably at high speeds (up to 7500 rpm).
This is the principle that makes Roflex-SH an ideal flexible coupling in applications that require precision, reduce vibration and prolong equipment life.

operating-principle-of-roflex-sh-coupling

4. Practical applications of Roflex-SH couplings in industry:

Cement industry
The cement industry is one of the harshest operating environments, with dusty conditions, strong vibrations and heavy loads. Roflex-SH couplings are used to connect motor shafts to equipment such as: Conveyors, Grinders, Exhaust fan systems, etc.

Food processing and packaging industry
In the food industry, production lines often require continuous, stable and highly precise drive equipment. Roflex-SH flexible couplings are installed in: Powder mixers, food mixers, pellet presses, automatic packaging machines, conveyor systems, etc.

Water and environmental treatment industry
In wastewater treatment plants, water supply and drainage systems and environmental systems, Roflex-SH flexible couplings are often used for: Centrifugal pumps and vertical shaft pumps, Aerators and agitators, Chemical pumps and slurry pumps, etc.

Wood, paper, chemical, steel and other manufacturing industries
Not only limited to key industries, Roflex-SH couplings are also widely used in other heavy and light industries such as: wood crushers, chemical pumps, conveyors, hydraulic pumps, rolling mills, furnaces, etc.

Learn more article: KTR Roflex-SH’s Applications in many industries

5. Where to buy reputable and reliable Roflex-SH shaft couplings?

In the current market, there are many units distributing flexible joints, however, not all places provide genuine products, full documents and have the ability to provide technical support after sales. Dai Hong Phat – Distributor of genuine Roflex-SH Shaft Coupling from KTR – Germany.

ktr-goods-agent-certificate

Certificate of Dai Hong Phat as Authorized Distributor of KTR Germany in Vietnam

In Vietnam, Dai Hong Phat is a strategic partner and one of the official distributors of KTR Germany – the world’s leading prestigious brand of manufacturing Roflex-SH flexible couplings. With more than 15 years of experience in the field of industrial transmission, Dai Hong Phat commits to:
– Providing 100% genuine Roflex-SH couplings, with full CO/CQ from the manufacturer.
– In-depth technical advice, support in choosing the right model according to load requirements, torque, operating conditions.
– Goods are always available in stock, ensuring fast delivery progress nationwide.
– Support installation, size conversion, sending free technical drawings.
– Have a workshop for fine-tuning according to requirements.

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With more than 15 years of experience, Dai Hong Phat Shaft Coupling is proud to be a trusted partner of hundreds of domestic and foreign enterprises.
Let us accompany your sustainable development!

DAI HONG PHAT TECHNICAL PRODUCTION TRADING SERVICES CO., LTD
– Ho Chi Minh City Office: 22 Street 11, Khang Dien Residential Area, Duong Dinh Hoi Street, Phuoc Long Ward, City. HCM
– Hanoi Office: No. 14-15A, 7th Floor, Charmvit Building, No. 117 Tran Duy Hung, Thanh Xuan Ward, Hanoi City.
– Tel HCM: +84.28.22536631 – 22536632 – 66818587 | | Fax: 028.22536632
– Hotline: +84906.955.057 | – Email: info@dhp-corp.com.vn
– Website: https://en.daihongphat.asia/https://khopnoitruc.com/https://ringfeder.com.vn/

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